Manufactured in Morbi, Gujarat — shipped worldwide Rubber mats — stable · cow · horse · gym · stall UV-stabilised HDPE shade & safety netting Diamond · hammer · bubble tops · puzzle edges Free sample pack — net swatches & mat offcuts
Manufactured in Morbi, Gujarat — shipped worldwide Rubber mats — stable · cow · horse · gym · stall UV-stabilised HDPE shade & safety netting Diamond · hammer · bubble tops · puzzle edges Free sample pack — net swatches & mat offcuts
Dairy · Morbi district, Gujarat

A 120-cubicle dairy refit that stopped the slipping

Wet concrete, a herd losing confidence on the walk lanes, and a floor that had stopped falling to the channel.

01

The numbers

120Cubicles
24 mmGauge, standing areas
15 mmGauge, walk lanes
0Holes drilled

The problem

The herd was slipping on the walk lanes after wash-down and lying down less than it should. The previous contractor had drilled drainage holes through the old matting, which moved the standing water rather than removing it.

What we specified

Stud-based stable mat at 24 mm through the standing areas, where an animal spends hours on one spot, and 15 mm through the walk lanes. Cut to the stall pitch at the plant so nothing had to be trimmed on site. No adhesive: butted hard and trapped by the kerb.

The result

The slab was re-levelled to fall to the channel before laying, which was the actual fix. The studded base then carried the water out on its own, and lying times recovered within a fortnight.

A job like this? Send the span, the bay or the trailer bed and we will quote from dimensions. Contact the trade desk →